Coverbind CPB2SGP Open Tank PUR Perfect Binder with Side Gluing
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Overview
Discover the convenience and efficiency of premium softcover book binding using the Coverbind CPB2SGP Open Tank PUR Perfect Binder. Whether you're binding novels, manuals, or other materials, this perfect binder is designed to meet your needs. What makes it stand out is its affordability – you can use it without straining your budget. Whether you're handling small jobs with just a few books or larger projects with thousands of copies, this perfect binder offers a versatile solution. Elevate the productivity and simplicity of your print shop, in-plant printer, on-demand printer, or bindery with the Coverbind CPB2SGP Open Tank PUR Perfect Binding Machine.
Specifications
Item # | 04TPTC5500PUR |
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Manufacturer | Coverbind |
Model | CPB2SGP PUR |
Maximum Speed | Up to 360 books/hour |
Maximum Book Thickness | 2.25" (57mm) |
Maximum Cover Size | 13.4" x 30.75" (34 x 78cm) |
Maximum Spine Length | 12.5" (32cm) |
Compatible Adhesive for Side Glue Tanks | Premium Coverbind Perfect Bind Adhesive Standard Coverbind Perfect Bind Adhesive Adhesive Pellets - Twelve 1 kg. Pouches/Case (26.50 lbs.) |
Book Block Size | 12.5" x 8.7" (32cm x 22cm) |
Display | LCD Screen |
Clamp | Automatic/Pneumatic |
Roughing Blade | Milling & 2 Heavy Duty Notching Pins |
Rollers | 2 Glue, 1 Metering, Side Glue Tank |
Machine Dimensions | 52” H x 30” W x 64” L |
Shipping Dimensions | 62” H x 33” W x 70.5” L |
Weight | 685 lbs. |
Electrical | 220V, 60Hz, 15 amps, single phase (plug not included) |
Description
Discover the convenience and efficiency of premium softcover book binding using the Coverbind CPB2SGP Open Tank PUR Perfect Binder. Whether you're binding novels, manuals, or other materials, this perfect binder is designed to meet your needs. What makes it stand out is its affordability – you can use it without straining your budget. Whether you're handling small jobs with just a few books or larger projects with thousands of copies, this perfect binder offers a versatile solution. Elevate the productivity and simplicity of your print shop, in-plant printer, on-demand printer, or bindery with the Coverbind CPB2SGP Open Tank PUR Perfect Binding Machine.
The Coverbind CPB2SGP Open Tank PUR Perfect Binder is a great choice for those new to perfect binding but looking for a capable machine. This binder uses an open tank system with a specially coated Teflon PUR Pot. The Teflon coating prevents glue from sticking to the pot, making it easy to clean. The PUR Pot is a unique feature that helps minimize wasted PUR glue, making it perfect for producing booklets on demand and handling short production runs efficiently.
Effortlessly produce professionally bound perfect back books with Coverbind CPB2SGPPUR Perfect Binding Machine. This binder is equipped with user-friendly controls and features an LCD display for quick and easy setup and operation. It's capable of producing up to 350 books per hour, and you have the flexibility to adjust various settings, including book height, block size, cover stock, and more. Plus , you also have the option to adjust the angle and spin position for added versatility. This fully automated perfect binding machine offers automatic pneumatic clamping, specialized nipping, and thorough glue coverage, ensuring a strong and flexible book binding.
Key Features:
- Innovative PUR Glue Pot has the specific requirements of PUR glue in mind. This dispenser comes equipped with a Teflon coating, simplifying the cleanup process by facilitating the removal of any unused adhesive within the tank.
- Designed for short-run projects with PUR adhesive needs. the unique PUR glue pot is purpose-built to minimize PUR glue wastage, making it the top pick for short-run booklet manufacturing, whether it's for photo books, high-end catalogs, or other applications.
- Swift Binding Performance. Capable of binding as many as 360 books per hour, with production ratesdepending on the book's characteristics and the skills of the operator.
- Effective Machine Customization. The straightforward control panel allows for quick and easy adjustments to match the machine's settings to the specifics of your job.
- Automated Book Block Clamping. Using pneumatic power, the clamping mechanism effortlessly accommodates book block thicknesses of up to 2-1/4 inches.
- Maximizing Glue Penetration for Superior Book Strength. Through a process involving milling and heavy-duty notching pins, we ensure the glue penetrates optimally, resulting in books of unparalleled strength.
- Customized Nipping for Precise Results. Adjust the nipper to achieve impeccably square-backed books, offering flexibility in height and dwell time of up to 8 seconds.
- Superior Binding Quality. By applying side gluing to both the rear and front of the spine, and outstanding finish and enhanced binding strength is achieved.
- Consistent Glue Coating. The gluing rollers saturate saturates and spreads the glue evenly to achieve the perfect glue thickness.
- Simplified Book Thickness Customization. Adjusting the thickness to precisely match your books is as easy as turning a dialwith simple movements to the right and left.
- Dust Removal System. The dust vacuum system efficiently collects dust produced during spine milling, promoting a cleaner workspace and minimizing paper dust in the air.
Videos
Coverbind CPB2SG Perfect Binding Machine Video
The pneumatic powered clamping mechanisms automatically adjusts to your book block thickness from two sheets of paper up to 2-1/4” thick. Both the clamp and nipping table are pneumatic and operate with the compressor that is included with the system.
The simple to use control... Read More
The pneumatic powered clamping mechanisms automatically adjusts to your book block thickness from two sheets of paper up to 2-1/4” thick. Both the clamp and nipping table are pneumatic and operate with the compressor that is included with the system.
The simple to use control panel and LCD display lets you customize the machine to your specific job quickly and the safety cover disables the machine when in the open position.
The CPB2SG is a production powerhouse able to bind up to 360 books per hour, depending on the book specifications and operator capabilities.
Offering heavy-duty notching pins, designed to mill deeper into the spine. There is an adjustment on the machine to change the depth of milling on the book block to facilitate the binding of problem stocks such as offset, coated, and books printed with oil or wax-based inks.
The CPB2SG system includes a vacuum waste removal system to eliminate dust created by the spine notching system. The dual glue application rollers make sure the glue is applied to all surfaces of the spine and the metering roller smooths out the glue to the desired thickness.
The CPB2SG includes side gluing rollers, normally found in more expensive systems, to assure secure binding. It also allows for the use of creased hinged covers.
The nipping table has an adjustable height and an adjustable dwell time of up to 3 seconds. The nipper adjustment knob allows the operator to increase or decrease the travel of the nipper to produce an exceptionally square-backed book.
There are 4 important sensors on the machine.
1. The book clamp sensor will prevent the book clamp from closing without a book block in the machine.
2. The cover sensor will prevent to book block moving across the gluing section and into the nipping table unless a cover is in place
3. The safety touch sensor on the top of the clamp, will automatically open the clamp if a hand is on the book clamp.
4. The safety cover sensor will not allow the system to run and will automatically stops the machine if the cover is raised.
The CPB2SG includes a stand that holds the compressor and vacuum system. The stand is on casters making it easy to move around the shop where needed or out of the way when not in use. The exit tray provides a staging area for cover stock and an area to stack books as they come out of the machine.
Accomplish swift, simple, and automated binding of your perfect bound books with the Coverbind CPB2SG. An ideal perfect binding solution for in-plant and on-demand print shops and binderies.
Product Reviews
Features and Benefits
Feature | CPB2SGP | CPB2SG | CPB3GCFC | Benefit | |
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Max Speed | Up to 360 books/hour | Up to 360 books/hour | Up to 360 books/hour | Cycle speed is dependent on operator capabilities. | |
Max Book Thickness | 2.25" | 2.25" | 1.750" | ||
Max Cover Size | 13.4" x 30.75" | 13.4" x 30.75" | 13.4" x 30.75" | All machines have same Max size. | |
Book Block Size (Max) | 12.5" spine x 8.7" | 12.5" spine x 8.7" | 12.5" spine x 8.7" | (Actual unbound book height can be higher, call for info) | |
Book Block Size (Min) | 4" spine x 3-3/4" | 4" spine x 3-3/4" | 4" spine x 3-3/4" | All machines have same Min size. | |
Clamp | Automatic/Pneumatic | Automatic/Pneumatic | Automatic/Pneumatic | All have Automatic Clamp. | |
Roughing/Milling Blade | Milling and 2 Heavy Duty Notching Pins | Milling and 2 Heavy Duty Notching Pins | Milling and 2 Heavy Duty Notching Pins | Roughing/Milling Blade gives the spine more surface area for the glue to adhere on. Model CPB2SG, CPB2GP, and CPB3GCFC are equipped with Roughing/Milling Blade. This procedure makes it easier when working with coated paper and other types of paper stock that need more glue saturation. | |
Glue Rollers | 2 Glue, 1 Metering PUR, 1 Side Glue Tank EVA | 2 Glue, 1 Metering, Side Glue Tank | 2 Glue, 1 Metering, Side Glue Tank | Glue rollers provide a foolproof bond from the 2 Glue Rollers and 1 Metering Roller. All models have the Side Glue Tank with 2 applicator rollers. A stonger bond is made with the side glue when the cover is nipped. This creates strong adhesion of the cover to the book block on both the spine and front/back. A built in heat control ensure that the temperature is always optimal. | |
Vacuum Waste Removal System | Yes | Yes | Yes | Having a Vacuum Waste Removal System helps keep the machine in optimal operating performance. The system collects dust that would otherwise end up inside the machine and glue. Without the vacuum system, paper dust produced from the roughening and notching process will accumulate and will cause future issues and damaged. | |
Safety Hood | Yes with fans to vent the PUR vapor. | Yes | Yes | Protecting operators from accidents is the Safety Hood. This feature prevents access to the glue pots. It is only bypassed when a security key is inserted. The function is convenient when the book block height exceeds the opening of the safety cover. It also provides access in troubleshooting the machine. To make sure that no accidents happen, a clamp safety sensor runs the entire length of the clamp. | |
Clamp Safety Sensor | Yes | Yes | Yes | Clamp Safety Sensors run the entire length of the book clamp to restrict access during operation. This prevent accidents that happend from contact with the binding parts. | |
Book & Cover Sensors | Yes | Yes | Yes | The Book and Cover Sensor makes sure that outputs are always complete. The sensor alerts the operator when a book or cover is missing. The binder will not operate when one of these components is missing. | |
Stand | Included | Included | Included | All machines come with stand to optimize its function and productivity as it provides the perfect working height, proper balance, and stability. The stand will create a cohesive workstation as it provides space for the compressor and glue storage. | |
Air Compressor | Yes | Yes | Yes | The binder takes advantage of Pneumatic control. It offers convenience and speed with its auto adjust functions for book block size. Eash machine comes with Quite Noise Compressor. | |
Fume Extractor | Yes | Yes (Avaiable) | Yes (Avaiable) | Creates a smell and odor-free work place with the Fume Extractor. The extractor traps fumes from the glue pot and directs away from the operator. Hooking the extractor to an external vent keeps the fume out of the workplace for operator safety. | |
Automatic Cover Creaser | No | No | Yes | The Automatic Cover Creaser eliminates the possibility of cracking in the folded site especially when working with digitally printed media. This feature maintains the aesthetic of the print and elevates the quality of the final product. Having this built in feature eliminates the need for an additional process on a separate machine, saving you time and money. | |
Creasing Bar | No | No | Yes | The Creasing Bar gives operators sevaral creasing depth options. It can be rotated in four directions to select the perfect crease depth for every unique project. | |
Automatic Cover Feeder | No | No | Yes | Improving the workflow and operator convenience is the Automatic Cover Feeder. It utilizes embedded sensors to automatically feed the cover into position when the binder is ready. The sensors also detect double feeding and and missing covers, ensuring that every output is perfect and complete. | |
Main Differences | PUR Glue | EVA Glue | EVA Glue | We offer Perfect Binders that utilize EVA or PUR glue. EVA glue is reusable, dries quickly and can be used on many different paper types. The glue also has a longer self life and can be reheated. PUR has a much greater bond to the paper, about 50%. It also has a greater stability in hot or cold temperatures like some EVA glues do. It is fully resistent to print ink and coated paper stock. PUR has a very short shelf life and unused glue must be vaccuum sealed for storage. Left over glue in pot can not be reheated/reused. PUR is more flexable that EVA but takes longer to cure. Each glue has it place in making Perfect Bind Books. |