Formax 6404 Series Mail Inserters

Formax 6404 Series Mail Inserters
UL Listed & ApprovedCE Certified & Approved

Call (866)537-2244 or email info@buy101.com for more information or to request a quote.


The versatile 6404 Series adapts to most any folding and inserting application. Models are available with 2 - 6 stations, offering the flexibility to meet your specific needs. A variety of input configurations include a high-capacity document feeder for up to 725 sheets, 1 or 2 high-capacity production feeders, standard and special feeders, and short feed trays. The 6404 Series is capable of folding and inserting top, middle and bottom-address documents into top-flap envelopes.**

Standard features include a full-color touchscreen control panel, a large output stacker which can hold up to 500 filled envelopes, and a large top-loading envelope hopper with a capacity of up to 325 envelopes. The 6404 Series also offers energy savings with its auto standby mode, which goes into effect after 1 hour of idle time.
Benefits:
  • Flexible: The 6404 Series is available in models featuring between two and six feeders to meet your changing business demands. Documents up to 14" long, including checks, invoices and reply envelopes, can be inserted in almost any combination. This mail inserter has the capacity to fold and insert top, middle and bottom-address documents into top-flap envelopes**, plus, special feeders are capable of handling glossy or thicker stock. The 6404 Series has a high-capacity output stacker, which holds up to 500 filled envelopes in their original order. One or two optional production feeders provide the ability to feed up to 325 business reply envelopes or 1,200 sheets each or a combined input of up to 750 business reply envelopes or 2,400 sheets. Additional configurations include a high-capacity document feeder for up to 725 sheets, a side exit tray for up to 500 envelopes, standard and special feeders, and OMR/BCR capabilities.

  • Powerful: The 6404 Series processes up to 4,000 envelopes per hour, producing up to 60,000 finished pieces per month*. The powerful system folds up to 10 sheets in half-fold and up to 8 sheets in tri-fold mode. Each standard feeder holds up to 325 sheets, with a cascade mode to maximize output by connecting multiple feeders filled with the same document. When one feeder empties, the next automatically starts feeding, for a total capacity of up to 1,950 sheets. The top-loading envelope hopper holds up to 325 envelopes, while the large output stacker and side exit tray each hold up to 500 filled envelopes.

  • Secure: Double document detectors are located at the feeder and the insertion area to ensure that no double documents are fed into the system. The 6404 Series utilizes electromechanical detectors which can operate with any print density, paper color, thickness or paper dust. Documents requiring inspection or special handling can be diverted automatically into the divert station, without interruption. Optional Barcode Recognition (BCR) and Optical Mark Recognition (OMR) features allow for the automatic insertion of multiple-page documents, eliminating the tedious task of manually collating and inserting.

  • Simple to Use & Energy Efficient: The color touchscreen control panel is easy to use, and features a flip-down display that can be used from either side of the inserter. With the AutoSet™ feature, all adjustments such as fold type, fold length, envelope size, paper length, and double-document detection are set automatically; simply load the material and go. Operators can program up to 25 jobs. The top-loading envelope hopper and feeder cascade mode maximize operator efficiency and increase output. The energy saving feature automatically puts the inserter into standby mode after 1 hour of being idle.

Features:
  • Fully automatic feed stations (between 2 and 6, depending on model)
  • Full-color 5.7" touchscreen control panel, flips down and reverses for use on opposite side
  • 25 programmable jobs
  • Large power stacker holds up to 500 filled envelopes, with reverse stacking output
  • Water Level Detection alert on control panel
  • AutoSet™ One-touch set-up
  • Large, top-loading envelope hopper holds up to 325 envelopes for continuous operation
  • Double-document detector for exceptional security
  • Diverter: Sensors redirect double documents and incomplete sets without interruption
  • Processes up to 4,000 envelopes per hour
  • Fold types: C, Half, Z, Double Parallel and no fold
  • Folds up to 10 sheets of paper (Half-fold) and up to 8 sheets (Tri-fold)
  • Energy-saving automatic standby mode after 1 hour

Optional Accessories:
  • High-Capacity Document Feeder: Feeds up to 725 sheets
  • Production Feeders: 1 or 2, each feeds up to 1,200 sheets or 325 BREs
  • Side exit tray holds up to 500 filled envelopes
  • Barcode Recognition (BCR): 1D and Flex
  • Optical Mark Recognition (OMR): 1-Track and Flex
  • Short Feed Trays
  • Custom Cabinets
  • 402 Series Joggers

Specifications:
  • Speed: Up to 4,000 pieces per hour, #10 envelopes*
  • Duty Cycle: Up to 60,000 pieces per month
  • Standard Feeders: Up to 325 sheets each, 20# bond
  • Power Stacker (optional, not included): Up to 500 filled envelopes
  • Side Exit Tray (optional, not included): Up to 500 filled envelopes
  • Envelope Hopper: Up to 325 top-loading envelopes
  • Sheet Size*: 3.5"-14" L x 5.1"-9" W
  • Sheet Weight: Samples required for testing - Call (866)537-2244 for information
  • Envelope Size: 6.3” - 9.7” W x 3.5” - 6.3” H
  • Dimensions: 72” L x 36.5” H x 16.5” D (four-station models)
  • Weight/Shipping Weight: Approx. 242 lbs. / 310 lbs. (four-station)
  • Voltage: 100 Volts AC 50/60Hz. UL, CE approved


Questions? Call us at (866)537-2244.

Configuration & Pricing:

    ModelConfigurationProduct CodeList Price
    FD 6404 Standard 2Two-Station Inserter
    Two Standard Feeders
    Call (866)537-2244 for Quote
    FD 6404 Special 2Two-Station Inserter
    One Standard Feeder
    1 Special Feeder (on bottom)
    Call (866)537-2244 for Quote
    FD 6404 Standard 3FThree-Station Inserter
    One High Capacity Feeder
    Two Standard Feeders
    Call (866)537-2244 for Quote
    FD 6404 Special 3FThree-Station Inserter
    One High Capacity Feeder
    One Standard Feeder
    One Special Feeder
    Call (866)537-2244 for Quote
    FD 6404 Standard 4Four-Station Inserter
    Four Standard Feeders
    04FD6404STD4Call (866)537-2244 for Quote
    FD 6404 Special 4Four-Station Inserter
    Two Standard Feeders
    Two Special Feeders
    Call (866)537-2244 for Quote
    FD 6404 Standard 5FFive-Station Inserter
    Four Standard Feeders
    One High Capacity Feeder
    Call (866)537-2244 for Quote
    FD 6404 Special 5FFive-Station Inserter
    Two Special Feeders
    Two Standard Feeders
    One High Capacity Feeder
    Call (866)537-2244 for Quote
    FD 6404 Standard 6Six-Station Inserter
    Six Standard Feeders
    04FD6404STD6Call (866)537-2244 for Quote
    FD 6404 Special 6Six-Station Inserter
    Two Special Feeders
    Four Standard Feeders
    Call (866)537-2244 for Quote

Formax FD-6404 Series Mail Inserters


* Paper & envelope specifications may vary. All media must be tested.
** Bottom-address documents can be processed only in Half and Z-fold modes, up to 5 sheets.

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